Clemson University’s ‘Deep Orange’ Saves Weight with TeXtreme

21st April 2016

The Deep Orange 6, “a next-generation Toyota concept vehicle” developed and engineered by students from Clemson University, has been unveiled at the SAE International 2016 World Congress and Exhibition in Detroit, MI. By using TeXtreme® carbon fabrics in its door panels, rear hatch, dashboard, and bumpers and cladding, significant weight savings and improved mechanical performance has been achieved.

Car designers face many challenges when working on new designs and are always searching for new ways to make future designs faster and stronger, while still achieving better emissions performance. Therefore, composites have never been more relevant to today’s automotive industry. Automakers see the advantages of carbon fiber and how it can reduce the weight of conventional vehicles.

 

Deep Orange 6 concept car project for Toyota by Clemson University reinforced by TeXtreme
Deep Orange 6 concept car project for Toyota by Clemson University reinforced by TeXtreme

 

“With our exposed CFRP interior components on Deep Orange 6, it was a high priority to use a woven carbon fiber fabric with a unique weave pattern. Textreme’s materials exceeded our expectations, as it has given us a beautiful finish on the interior, is a high quality product that is easy to lay up without distorting the weave, and the spread tow tapes leave a very smooth finish on the final part.” said Dr. Johnell Brooks, an associate professor in Clemson University’s graduate Department of Automotive Engineering.

TeXtreme® is a unique material that differs from conventional carbon fiber materials due to its proprietary production methods which create an ultralight and ultrathin spread tow carbon fiber reinforcement.

Deep Orange 6 is about creating a value proposition for a young generation that has little money to spare, that has less interest in vehicle ownership than past generations, needs a personal mobility solution for commuting and shopping at low cost of ownership, and also has the desire for extra space, range and performance for leisure activities. The anticipated market introduction is 2020 and the brand of the vehicle will be Toyota.

“The Clemson team has been very good at utilizing the unique benefits of TeXtreme® and designing the composite parts balancing the mechanical properties and weight savings to get the optimal results on the car. We are proud to support this project and the development of composites in mass-market applications,” says Henrik Blycker, CEO of Oxeon AB, makers of TeXtreme®.

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